A. Preparation |
1. Inventory the kit. |
2. Label the parts. |
3. Check tools and supplies. |
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B. Building the Wing |
1. Sand trailing edges to shape. |
2. Laminate wingtip pieces |
3. Assemble lower spar, lower D-Box sheeting, trailing edge, and wingtip
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4. Glue in wing ribs |
5. Add R1b ribs to the center section |
6. Install top wing spar |
7. Install shear webs |
8. Glue in upper D-Box sheeting |
9. Glue lower front sheeting to ribs |
10. Sand front of the D-Box sheeting |
11. Install first leading edge strip |
12. Install second leading edge strip |
13. The Leading Edge templates |
14. Shape leading edges |
15. Finish sand wing panel and tips |
16 Build second wing panel |
17. Sand dihedral into wing roots |
18. Join wing halves |
19. Apply carbon tape to spars |
20. Reinforce spar at center section |
21. Install throwing blade |
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C. Building the Pod |
1. Laminate noseblock |
2. Laminate pod bottom pieces |
3. Install wing saddle reinforcement |
4. Shape pod sides for the boom |
5. Remove bulkheads from laser cut sheet |
6. Glue bulkheads to right pod side |
7. Glue on left pod side |
8. Assemble wing bolt block |
9. Install rear bulkheads and bolt block |
10. Cut boom to length and sand boom |
11. Fit boom to pod |
12. Glue in bulkhead 6 |
13. Install pod bottom pieces |
14. Install hatch |
15. Shape and sand pod |
16. Bevel wing saddle edges |
17. Glass pod |